8 Tips Save the Fabric in The Cutting Room. Garment Apparel
8 Tips Save the Fabric in The Cutting Room. Garment Apparel
The fabric is the main component for apparel products.
Fabric suffered other than 70% of total the Garment cost. So you may save at minimum 1% fabric from the total order you can save massive money per year.
The fabric saving may be also relay to the fabric
utilization%. Let's about your fabric utilization is 100%. So, here is zero
fabric spare in cutting and you save extreme.
If you recover fabric utilization all the rage current work orders, the extra fabric can be used in future work orders (provided the same fabric can be
used in the future work orders). Smooth if you need to basis a different fabrics, in
the next work order you can idea buying excluding
fabric to complete similar order quantity, because you have better fabric
utilization in the cutting room.
Following these tips will help you improving fabric saving
in your factory or Industry.
1. Utilize End bits
End bits are the end fabric of the roll is less than your
cutting marker length. Some end bits can
be utilized on current marker by joining method. You can lay the end bit on the
running lay as per joining if it asylums at minimum one marker. Where splicing is not likely,
save the end bits Sideway and advance
lay a separate marker by the end bit.
2. Marker planning .
Check on the rule of maximum marker length and maximum lay
length. By collective maker height you can decrease fabric waste in end loss. Strategy a size
ratio in the marker to decrease the number of all markers for a given work order
and lower fabric waste.
3. Sort the fabric rolls width wise and shade wise.
If the done fabrics are printed and dye fabric, you will collect
fabrics with shade difference from one lot to another. By arrangement fabric
shade wise and the cutting fabric rolls of same shade in a marker, remove the
chance shade difference issue in the stitch up Garments.gar
4. Inspection Fabric before Spreading
Fabrics should be inspected earlier to cutting. Instead of
the cutting defective fabric and later doing parts change in the Garments conduct
defective fabrics rear to your supplier. Reuse the defective fabrics, if there used
may fix the defects. Cutting the
defective fabric knowledgeably is collective the fabric waste.
5. Reduction of fabric wastes
When you cut fabric following old style method - spreading
manually, do marker making physicallt using pattern paper, and don't follow the cut-work order-planning
you can waste fabric as end bits, end loss, width loss .
6. Cutting fixed pattern
Sometimes we demand to cut fabric in the block cutting as
per next process must line embroidery,
hand work, and printing. If likely and you tin manage it by fix cutting of Garment
workings, you can reduce waste invention in fabrics and can save the lot of fabrics.
7. Purchasing fabric of low shrinkage
Fabric shrinkage is an important restriction for calculating
the fabric consumption. If the fabric shrinkage is extra the acceptable tolerance, consumption of the
fabric will rise. Control the fabric shrinkage or acquisition fabric from good
suppliers who guarantee the fabric shrinkage to wash and shrinkage to other location
continue within the budget level.
8. Keep record for each meter of fabric
You must save record of fabric practice at every stage. How extremely
fabric was purchase? How much fabric is utilized? Do data analysis and prepare
the sheet on many parameters, fabric waste%, like fabric utilization%, left
over fabric%, and similar reasons for fabric waste.
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